
Reading RO performance: what normalized flow tells you
How pressure, flow and conductivity trends reveal fouling and scaling before output drops.
Practical, engineer-to-engineer writing on digitizing water assets and putting their data to work: the technologies and practices behind faster analysis, remote monitoring and easier decisions in water, wastewater and industrial water. We are building this library carefully, one article at a time.
Most digital water programs stall because they begin with a technology purchase instead of an operational question. This article sets out a phased approach to digitalization covering assessment, instrumentation quality, connectivity, data platform, dashboards and KPIs, analytics, people and training, and cybersecurity, along with the pitfalls to avoid.
FlowVexa Knowledge Centre · 2026 · About 7 min read
Three articles are published today, and several planned topics follow the same thread: digitize the asset, then make its data useful. Planned topics are marked "Coming soon", so you can see where the library is going.

A phased, problem-first roadmap to digitalization, from assessment and instrumentation to analytics, people and cybersecurity.

Digitizing remote assets: how LoRaWAN works, what it does well, where not to use it, and how to bring its data into SCADA and historians.

Digitized condition data for pumps: failure modes, the data worth collecting, pump curves and baselines, and how to start with a small pilot.

How pressure, flow and conductivity trends reveal fouling and scaling before output drops.

Why feed-water quality decides membrane life, and what to monitor upstream of the racks.

Footprint, effluent quality, operating complexity and energy, side by side.

Which measurements change operator decisions, and which only add maintenance work.

Flow pacing, residual and pH feedback, and the instrument checks that make them reliable.

Extending and connecting working control systems so their data becomes accessible, and when replacement is justified.

Asset inventory, segmentation and remote access: the basics that matter most.

Digitizing the physical asset: linking identity, location, inspection and maintenance history to each one.

Water balance, district metering and the data needed to separate real from apparent losses.
From treatment fundamentals to digitized assets, accessible data and analytics. Case studies will be published only where the client has agreed.
Short definitions of terms you will meet in our articles and across the sector.
Digitization turns physical assets, readings and records into usable digital data, for example with sensors, tags and communications. Digitalization uses that data to change how a plant or network is run, through remote monitoring and control, analytics and faster decisions.
Supervisory Control and Data Acquisition. A system that collects data from PLCs and RTUs, shows it to operators, stores history, raises alarms and allows supervisory commands to be sent back to the field.
Programmable Logic Controller. A rugged industrial computer that reads inputs from sensors, runs control logic in a repeating scan and drives outputs such as pump starters and valves.
Remote Terminal Unit. A field device at a remote site, such as a reservoir or pump station, that gathers inputs and sends them to SCADA over radio, cellular or other links. RTUs are typically designed to run on little power and to tolerate unreliable communications.
Human-Machine Interface. The screen or software through which an operator sees the state of a process and issues commands, whether on a local panel or a SCADA workstation.
Industrial Internet of Things. Connecting industrial sensors, equipment and systems to networks and data platforms for monitoring and analytics, usually alongside existing control systems rather than in place of them.
An open low-power wide-area network protocol built on LoRa radio. It carries small messages from battery-powered devices over long distances in licence-exempt spectrum and is not suited to control loops.
Radio-frequency identification. A tag on an asset holds an identifier that a reader can detect without line of sight. The identifier links to a record of the asset's location, inspections and maintenance history.
Non-revenue water. Water put into a distribution system that is not billed. It includes real losses (leakage), apparent losses (metering error, unauthorized use) and unbilled authorized use such as flushing.
Seawater reverse osmosis. Desalination that forces seawater through semi-permeable membranes at high pressure to produce fresh water and a concentrated brine.
Brackish water reverse osmosis. The same principle applied to feed water of lower salinity than seawater, so it generally operates at considerably lower pressure.
Moving bed biofilm reactor. A biological treatment process in which biomass grows as a film on small plastic carriers kept in motion in the tank, increasing treatment capacity for a given volume.
Membrane bioreactor. Activated sludge treatment combined with membrane filtration in place of secondary clarifiers, producing high-quality effluent in a compact footprint.
Oxidation-reduction potential, measured in millivolts. It indicates how oxidizing or reducing the water is, and is used to monitor disinfection and certain biological and chemical processes.
Total dissolved solids, usually in mg/L. It is often estimated from conductivity and used to track feed and product water quality, particularly in RO systems.
Maintenance planned from the measured condition of equipment, rather than from a fixed calendar or after a failure. It relies on data such as vibration, temperature, current and pressure.
A digital model of an asset or process that is kept in step with real-world data. It supports monitoring, simulation and what-if analysis, and can range from a simple model to a hydraulic model fed by live measurements.
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